Install distribution box baffles by securely suspending them at designated points, ensuring proper alignment, and trimming excess wire for a stable and uniform flow distribution.

Step-by-Step Installation

1. Determine Placement and Suspension Points Identify the optimal locations for the baffles based on your system design. For box baffles in ceiling or modular systems, typically three suspension points per crossrunner are recommended: one at each end and one in the middle. For liquid separators, baffles are installed downstream of the inlet to cover the liquid section and ensure uniform distribution across the vessel cross-section . 2. Prepare the Substrate Install 1/4”-20 hanger bolts into the substrate at the identified suspension points. The supplied bolts are generally for wood; for other materials, source appropriate anchors or studs . Ensure the substrate is strong enough to support the baffle weight. 3. Assemble the Suspension Wire Identify the threaded end of the barrel and the swage end of the supplied wire. Insert the plain end of the wire through the large threaded end of the barrel until the swage end is seated. Attach the threaded end of the barrel to the hanger bolt . 4. Attach the Baffle Loop the plain end of the wire through one side of the adjustable fastener, position the baffle at the predetermined location, and re-insert the wire through the remaining side of the fastener. Adjust the height and alignment as needed. Once properly suspended, trim any excess wire with wire cutters . 5. Connect Multiple Baffles (if applicable) For systems with multiple baffles, insert connectors into the open ends of crossrunners and push the systems together. Cap the ends with provided end caps to complete the assembly . 6. Verify Alignment and Stability Ensure the baffles are level, securely fastened, and free from excessive movement. For liquid separators, check that the baffle open area and hole size are appropriate for the fluid type and flow conditions to prevent turbulence or maldistribution . 7. Safety and Operational Checks For electrical distribution boxes, ensure proper grounding, cable management, and compliance with local standards. For liquid separators, confirm that the baffles do not interfere with downstream equipment and that interface levels remain stable .

Additional Considerations

• Two-Person Installation: Some baffle systems require two people for safe handling and alignment .
• Adjustability: Suspension wires are infinitely adjustable by depressing the tab on the fastener, allowing fine-tuning of baffle height .
• Material and Flow: Select baffle materials and perforation sizes based on fluid properties, potential fouling, and separation objectives .
• Maintenance: Periodically inspect baffles for wear, alignment, and secure attachment to maintain optimal performance. By following these steps, you can ensure that your distribution box baffles are installed safely, correctly, and effectively, whether for ceiling systems or liquid separation applications.